Minolta Magicolor 3100 Series Bedienungsanleitung

The essentials of imagingwww.minolta-qms.commagicolor® 3100 Series1750051-001BService Manual

x4. List of AbbreviationsADC Automatic Density Control MPT Multipurpose TrayAG Analog Ground MSI Multi Sheet InserterAUX Auxiliary N/F Normal ForceB/W

2-1002.2 Preparation2.2.1 Supported configuration/platformMINOLTA-QMS magicolor 3100 Diagnostics (Hanabi Service Commander) requires the following con

Chapter 2 Operation of Diagnostics2-1012.3 Operation of magicolor 3100 Diagnostics2.3.1 Starting magicolor 3100 Diagnostics1) Turn on the the printe

2-1022.3.3 Executing/stopping the diagnosis[Executing diagnosis]Click the ”DIAG ON' button, and the TEST PRINT, EEPROM, Diagnostics Input Test, a

Chapter 2 Operation of Diagnostics2-1032.4 Test PrintClicking the “TEST PRINT” button causes the following screen to be displayed.Select the proper I

2-1042.5 Input Test2.5.1 Executing input testClick the “Diagnostic Input Test” button, and the following screen will appear.The screen will vary accor

Chapter 2 Operation of Diagnostics2-1052.5.2 Types of input testTwo types, digital input tests and analog input tests, are provided. The digital inpu

2-106Environment Temp SENSOR HUM TEMP Inside temperature of printerEnvironment Humidity SENSOR HUM TEMP Inside humidity of printerBTR Voltage Transfer

Chapter 2 Operation of Diagnostics2-1072.6 Output TestNever touch the High Voltage Power Supply or Low Voltage Power Supply when voltage is present.

2-1082.6.2 Types of output testsThe output tests that can be checked are as listed below.Name Parts Name/Function Selectable items Checking methodMain

Chapter 2 Operation of Diagnostics2-109Name Parts Name/Function Selectable items Checking methodCharge FilmCharge DC voltage to HTC Imaging Unit (PHD

IntroductionxiUnpacking the PrinterThe printer must be carried horizontally with two or more persons.Extreme care must be taken to avoid personal inju

2-1102.7 Operation of EEPROMClick the “EEPROM” button, and the following screen will appear when the “NV Data” tab is selected.From this screen, the d

Chapter 2 Operation of Diagnostics2-1112.7.2 Text File2.7.3 “Save NVM Data", 2.7.4 “Write NVM Data", 2.7.5 “Save Life / Adjustment Data&quo

2-1122.7.4 Write NVM DataThe data described in an already prepared text file are written to the NVM. In the text file, an address and data are describ

Chapter 2 Operation of Diagnostics2-1132.7.5 Save Life / Adjustment DataIf the PWBA HNB MCU is replaced, only the NVM data to be transferrred to a ne

2-1142.7.6 Write Life / Adjustment DataAfter the PWBA HNB MCU was replaced, the NVM data read from the PWB before replacement and saved in the text fi

Chapter 2 Operation of Diagnostics2-1152.7.7 SlaveThe printer has two NVM’s for storing the following machine specific information. One NVM is called

2-1162.7.8 Read Slave1) Press the “Read” button on the screen where the “Slave” tab is selected.2) The contents of the Slave NVM are displayed.2.7.9 I

Chapter 2 Operation of Diagnostics2-1172.7.10 LifeThe life counters stored in the NVM are displayed. Some life counters are rewritable. When the “Lif

2-1182.7.11 Holder Toner AssyThis diagnostic routine primes the toner feed tube with toner when a new Toner Assy is installed.1) Click the “Holder Ton

Chapter 3 Removal and Replacement Procedures

xii

Chapter 3 Removal and Replacement Procedures3-1191. Removal and Replacement ProceduresParts removal and replacement procedures are described in majo

3-1201.2 Description of procedures✧ "RRP X,Y "AAAAA" at the top of procedures represent the parts AAAAA are to be removed and replaced

Chapter 3 Removal and Replacement Procedures3-121RRP1. COVERSRRP1.1 CONSOLE PANEL HANABI (PL1.1.1)Figure: CONSOLE PANEL HANABI RemovalRemoval1) Remov

3-122RRP1.2 COVER ASSY FRONT HEAD (PL1.1.2)Figure: COVER ASSY FRONT HEAD RemovalRemoval1) Release the latch at B of the printer and open the CHUTE ASS

Chapter 3 Removal and Replacement Procedures3-123Blank page.

3-124RRP1.3 FAN FUSER (PL1.1.7)Figure: FAN FUSER Removal (1)Figure: FAN FUSER Removal (2)

Chapter 3 Removal and Replacement Procedures3-125Removal1) Remove the COVER ASSY FRONT HEAD. (RRP1.2)2) Remove 2 screws securing the HOLDER LEVER OUT

3-126RRP1.4 COVER TOP MAIN (PL1.1.9)Figure: COVER TOP MAIN RemovalRemovalBefore removing the COVER TOP MAIN, remove the PHD and toner cartridges.1)Rem

Chapter 3 Removal and Replacement Procedures3-127RRP1.5 COVER ASSY TOP PHD (PL1.1.10)Figure: COVER ASSY TOP PHD RemovalRemoval1) Remove the COVER MSI

Contents

3-128RRP1.6 COVER REAR (PL1.1.20)Figure: COVER REAR RemovalRemoval1) Remove the COVER TOP MAIN. (RRP1.4)2) Remove the COVER ASSY FRONT HEAD. (RRP1.2)3

Chapter 3 Removal and Replacement Procedures3-129RRP1.7 LINK:L (PL1.1.23)Figure: LINK:L RemovalRemoval1) Remove the COVER TOP MAIN. (RRP1.4)2) Remove

3-130RRP1.8 LINK:R (PL1.1.23)Figure: LINK:R RemovalRemoval1) Remove the COVER TOP MAIN. (RRP1.4)2) Remove the COVER ASSY FRONT IN. (RRP1.10)3) Remove

Chapter 3 Removal and Replacement Procedures3-131RRP1.9 COVER SIDE R (PL1.1.24)Figure: COVER SIDE R RemovalRemoval1) Remove the COVER TOP MAIN. (RRP1

3-132RRP1.10 COVER ASSY FRONT IN (PL1.1.25)Figure: COVER ASSY FRONT IN Removal (1)Figure: COVER ASSY FRONT IN Removal (2)

Chapter 3 Removal and Replacement Procedures3-133Removal1) Release the latch at B from the printer and open the FRONT ASSY IN (PL5.1.1) together with

3-134RRP1.11 COVER MSI (PL1.1.26)Figure: COVER MSI RemovalRemoval1) Open the COVER MSI (PL1.1.26) from the front of the printer.2) Deflecting the left

Chapter 3 Removal and Replacement Procedures3-135RRP1.12 TRAY ASSY MSI (PL1.1.28)Figure: TRAY ASSY MSI RemovalRemoval1) Open the COVER MSI (PL1.1.26)

3-136RRP1.13 COVER ASSY FRONT (PL1.1.29)Figure: COVER ASSY FRONT Removal (1)Figure: COVER ASSY FRONT Removal (2)

Chapter 3 Removal and Replacement Procedures3-137Removal1) Remove the COVER MSI. (RRP1.11)2) Remove the TRAY ASSY MSI. (RRP1.12)3) Remove the ASSY FR

3-138RRP1.14 COVER SIDE L (PL1.1.30) Figure: COVER SIDE L RemovalRemoval1) Remove the COVER TOP MAIN. (RRP1.4)2) Remove the COVER ASSY FRONT. (RRP1.13

Chapter 3 Removal and Replacement Procedures3-139RRP2. PAPER CASSETTERRP2.1 ROLL ASSY (PL2.1.1)Figure: ROLL ASSY RemovalRemoval1) Pull out the CASSET

3-140RRP2.2 HOLDER RETARD (PL2.1.3)Figure: HOLDER RETARD Removal (1)Figure: HOLDER RETARD Removal (2)

Chapter 3 Removal and Replacement Procedures3-141Removal1) Pull out the CASSETTE from the printer.2) Remove the CASSETTE ASSY FRONT. (RRP2.3)3) Remov

3-142RRP2.3 CASSETTE ASSY FRONT (REFERENCE ONLY)Figure: CASSETTE ASSY FRONT RemovalRemoval1) Pull out the CASSETTE from the printer.2) Release the bot

Chapter 3 Removal and Replacement Procedures3-143Blank page.

3-144RRP3. PAPER FEEDERRRP3.1 CHUTE ASSY TURN (PL3.1.2)Figure: CHUTE ASSY TURN Removal (1)Figure: CHUTE ASSY TURN Removal (2)

Chapter 3 Removal and Replacement Procedures3-145Removal1) Pull out the CASSETTE from the printer.2) Release the hooks at 2 positions securing the CH

3-146RRP3.2 COVER CASSETTE REAR (PL3.1.3)Figure: COVER CASSETTE REAR RemovalRemoval1) Turning the CASSETTE ASSY REAR upward from the rear side of the

Chapter 3 Removal and Replacement Procedures3-147Blank page.

CONTENTSIntroduction ... iii1. Trademarks ...

3-148RRP3.3 FEEDER ASSY UNIT (REFERENCE ONLY)Figure: FEEDER ASSY UNIT Removal

Chapter 3 Removal and Replacement Procedures3-149Removal1) Pull out the CASSETTE from the printer.2) Remove the COVER TOP MAIN. (RRP1.4)3) Remove the

3-150RRP3.4 HOUSING ASSY FEEDER L (REFERENCE ONLY)Figure: HOUSING ASSY FEEDER L Removal (1)Figure: HOUSING ASSY FEEDER L Removal (2)

Chapter 3 Removal and Replacement Procedures3-151Removal1) Pull out the CASSETTE from the printer.2) Remove the COVER TOP MAIN. (RRP1.4)3) Remove the

3-152RRP3.5 HOUSING ASSY FEEDER R (REFERENCE ONLY)Figure: HOUSING ASSY FEEDER R Removal (1)Figure: HOUSING ASSY FEEDER R Removal (2)

Chapter 3 Removal and Replacement Procedures3-153Removal1) Pull out the CASSETTE from the printer.2) Remove the COVER TOP MAIN. (RRP1.4)3) Remove the

3-154RRP3.6 SENSOR HUM TEMP (PL3.2.2)Figure: SENSOR HUM TEMP RemovalRemoval1) Remove the COVER TOP MAIN. (RRP1.4)2) Remove the COVER SIDE L. (RRP1.14)

Chapter 3 Removal and Replacement Procedures3-155RRP3.7 HARNESS ASSY OPFREC (PL3.2.3)Figure: HARNESS ASSY OPFREC RemovalRemoval1) Pull out the CASSET

3-156RRP3.8 SWITCH ASSY SIZE (PL3.2.4)Figure: SWITCH ASSY SIZE RemovalRemoval1) Pull out the CASSETTE from the printer.2) Remove the COVER TOP MAIN. (

Chapter 3 Removal and Replacement Procedures3-157Blank page.

161.3 Test Print Pattern ...

3-158RRP3.9 LEVER LOW PAPER (PL3.2.7)Figure: LEVER LOW PAPER Removal (1)Figure: LEVER LOW PAPER Removal (2)

Chapter 3 Removal and Replacement Procedures3-159Removal1) Pull out the CASSETTE from the printer.2) Remove the COVER TOP MAIN. (RRP1.4)3) Remove the

3-160RRP3.10 INDICATOR (PL3.2.8)Figure: INDICATOR RemovalRemoval1) Pull out the CASSETTE from the printer.2) Remove the COVER TOP MAIN. (RRP1.4)3) Rem

Chapter 3 Removal and Replacement Procedures3-161Blank page.

3-162RRP3.11 GUIDE INDICATOR (PL3.2.10)Figure: GUIDE INDICATOR Removal (1)Figure: GUIDE INDICATOR Removal (2)

Chapter 3 Removal and Replacement Procedures3-163Removal1) Pull out the CASSETTE from the printer.2) Remove the COVER TOP MAIN. (RRP1.4)3) Remove the

3-164RRP3.12 PICKUP ASSY (PL3.3.1)Figure: PICKUP ASSY RemovalRemoval1) Pull out the CASSETTE from the printer.2) Remove the COVER TOP MAIN. (RRP1.4)3)

Chapter 3 Removal and Replacement Procedures3-165Blank page.

3-166RRP3.13 ROLL ASSY FEED (PL3.3.2)Figure: ROLL ASSY FEED Removal (1)Figure: ROLL ASSY FEED Removal (2)

Chapter 3 Removal and Replacement Procedures3-167Removal1) Pull out the CASSETTE from the printer.2) Remove the CHUTE ASSY TURN. (RRP3.1)In the follo

Table of Contents17RRP3.8 SWITCH ASSY SIZE (PL3.2.4)...3-1

3-168RRP3.14 SENSOR PHOTO:NO PAPER (PL3.3.3)Figure: SENSOR PHOTO:NO PAPER RemovalRemoval1) Pull out the CASSETTE from the printer.2) Remove the COVER

Chapter 3 Removal and Replacement Procedures3-169RRP3.15 SENSOR PHOTO:LOW PAPER (PL3.3.3)Figure: SENSOR PHOTO:LOW PAPER RemovalRemoval1) Pull out the

3-170RRP3.16 ACTUATOR NO PAPER (PL3.3.4)Figure: ACTUATOR NO PAPER RemovalRemoval1) Pull out the CASSETTE from the printer.2) Remove the COVER TOP MAIN

Chapter 3 Removal and Replacement Procedures3-171RRP3.17 LINK ACTUATOR (PL3.3.5)Figure: LINK ACTUATOR RemovalRemoval1) Pull out the CASSETTE from the

3-172RRP3.18 SOLENOID FEED (PL3.3.16)Figure: SOLENOID FEED RemovalRemoval1) Pull out the CASSETTE from the printer.2) Remove the COVER TOP MAIN. (RRP1

Chapter 3 Removal and Replacement Procedures3-173RRP3.19 CLUTCH ASSY TURN (PL3.3.17)Figure: CLUTCH ASSY TURN RemovalRemoval1) Pull out the CASSETTE f

3-174RRP3.20 ROLL ASSY TURN (PL3.3.19)Figure: ROLL ASSY TURN RemovalRemoval1) Pull out the CASSETTE from the printer.2) Remove the COVER TOP MAIN. (RR

Chapter 3 Removal and Replacement Procedures3-175RRP3.21 ROLL ASSY (PL3.3.22)Figure: ROLL ASSY RemovalRemoval1) Pull out the CASSETTE from the printe

3-176RRP4. HOUSING ASSY RETARDRRP4.1 HOUSING ASSY RETARD (PL4.1.1)Figure: HOUSING ASSY RETARD RemovalRemoval1) Remove the CHUTE ASSY REGI. (RRP9.3)2)

Chapter 3 Removal and Replacement Procedures3-177RRP4.2 ROLL TURN (PL4.1.2)Figure: ROLL TURN RemovalRemoval1) Remove the CHUTE ASSY REGI. (RRP9.3)2)

18RRP7.2 ROLL EXIT (PL7.1.4) ... 3-214RRP7.

3-178RRP4.3 ROLL ASSY RETARD (PL4.1.5)Figure: ROLL ASSY RETARD Removal (1)Figure: ROLL ASSY RETARD Removal (2)

Chapter 3 Removal and Replacement Procedures3-179Figure: ROLL ASSY RETARD Removal (3)Removal1) Release the latch at A from the printer and open the F

3-180RRP4.4 CLUTCH TURN (PL4.1.9)Figure: CLUTCH TURN RemovalRemoval1) Remove the CHUTE ASSY REGI. (RRP9.3)2) Remove the HOUSING ASSY RETARD. (RRP4.1)3

Chapter 3 Removal and Replacement Procedures3-181RRP4.5 STUD RTD (PL4.1.10)Figure: STUD RTD RemovalRemoval1) Remove the CHUTE ASSY REGI. (RRP9.3)2) R

3-182RRP5. FRONT ASSY INRRP5.1 FRONT ASSY IN (PL5.1.1)Figure: FRONT ASSY IN Removal (1)

Chapter 3 Removal and Replacement Procedures3-183Figure: FRONT ASSY IN Removal (2)

3-184Removal1) Remove the FUSER ASSY. (RRP8.1)2) Remove the BTR UNIT ASSY. (RRP8.4)3) Remove the COVER TOP MAIN. (RRP1.4)4) Remove the COVER ASSY FRON

Chapter 3 Removal and Replacement Procedures3-185RRP5.2 SENSOR ADC ASSY (PL5.1.11)Figure: SENSOR ADC ASSY RemovalRemoval1) Release the latch at A fro

3-186RRP5.3 SENSOR TNR FULL (PL5.1.13)Figure: SENSOR TNR FULL RemovalRemoval1) Release the latch at A from the printer and open the FRONT ASSY IN (PL5

Chapter 3 Removal and Replacement Procedures3-187Blank page.

Table of Contents19Chapter 4 Plug/Jack (P/J) Connector Locations ... 4-2711. Connector [P (plug) / J (jack)]...

3-188RRP5.4 FUSER DRIVE ASSY (PL5.1.18)Figure: FUSER DRIVE ASSY Removal

Chapter 3 Removal and Replacement Procedures3-189Removal1) Remove the FUSER ASSY. (RRP8.1)2) Remove the BTR UNIT ASSY. (RRP8.4)3) Remove the COVER TO

3-190RRP5.5 LATCH R (PL5.1.21)Figure: LATCH R RemovalRemoval1) Remove the FUSER ASSY. (RRP8.1)2) Remove the COVER ASSY FRONT IN. (RRP1.10)3) Release t

Chapter 3 Removal and Replacement Procedures3-191RRP5.6 LATCH L (PL5.1.30)Figure: LATCH L RemovalRemoval1) Remove the FUSER ASSY. (RRP8.1)2) Remove t

3-192RRP6. CHUTE ASSY OUTRRP6.1 CHUTE ASSY OUT (PL6.1.1)

Chapter 3 Removal and Replacement Procedures3-193Figure: CHUTE ASSY OUT Removal (1)Figure: CHUTE ASSY OUT Removal (2)Figure: CHUTE ASSY OUT Removal (

3-194Removal1) Remove the FUSER ASSY. (RRP8.1)2) Remove the COVER TOP MAIN. (RRP1.4)3) Remove the COVER ASSY FRONT HEAD. (RRP1.2)4) Remove the COVER M

Chapter 3 Removal and Replacement Procedures3-195RRP6.2 SENSOR PHOTO:FULL STACK (PL6.1.4)Figure: SENSOR PHOTO:FULL STACK RemovalRemoval1) Remove the

3-196RRP6.3 ACTUATOR FULL (PL6.1.5)Figure: ACTUAOTR FULL RemovalRemoval1) Remove the COVER ASSY FRONT HEAD. (RRP1.2)2) Deflect the shaft of the ACTUAT

Chapter 3 Removal and Replacement Procedures3-197RRP6.4 SENSOR PHOTO:DUP (PL6.1.4)Figure: SENSOR PHOTO:DUP RemovalRemoval1) Remove the COVER ASSY FRO

ii

206.2 Operation Modes ... 6-3

3-198RRP6.5 SENSOR PHOTO:MSI (PL6.1.4)Figure: SENSOR PHOTO:MSI RemovalRemoval1) Remove the COVER ASSY FRONT HEAD. (RRP1.2)2) Remove the COVER MSI. (RR

Chapter 3 Removal and Replacement Procedures3-199RRP6.6 ELIMINATOR ASSY (PL6.1.9)Figure: ELIMINATOR ASSY RemovalRemoval1) Remove the COVER ASSY FRONT

3-200RRP6.7 ROLL DUP (PL6.1.12)Figure: ROLL DUP RemovalRemoval1) Remove the COVER ASSY FRONT HEAD. (RRP1.2)2) Remove the COVER MSI. (RRP1.11)3) Remove

Chapter 3 Removal and Replacement Procedures3-201Blank page.

3-202RRP6.8 ACTUATOR DUP (PL6.1.13)Figure: ACTUATOR DUP Removal (1)Figure: ACTUATOR DUP Removal (2)

Chapter 3 Removal and Replacement Procedures3-203Removal1) Remove the COVER ASSY FRONT HEAD. (RRP1.2)2) Remove the COVER MSI. (RRP1.11)3) Remove the

3-204RRP6.9 LATCH OUT (PL6.1.18)Figure: LATCH OUT RemovalRemoval1) Remove the COVER ASSY FRONT HEAD. (RRP1.2)2) Remove the COVER MSI. (RRP1.11)3) Remo

Chapter 3 Removal and Replacement Procedures3-205RRP6.10 ROLL ASSY FEED (PL6.1.27)Figure: ROLL ASSY FEED RemovalRemoval1) Remove the COVER ASSY FRONT

3-206RRP6.11 ACTUATOR MSI (PL6.1.37)Figure: ACTUATOR MSI RemovalRemoval1) Remove the COVER ASSY FRONT HEAD. (RRP1.2)2) Remove the COVER MSI. (RRP1.11)

Chapter 3 Removal and Replacement Procedures3-207RRP6.12 SOLENOID FEED MSI (PL6.1.40)Figure: SOLENOID FEED MSI RemovalRemoval1) Remove the FUSER ASSY

Table of Contents214.12 Continuous Printing Speed ...

3-208RRP6.13 SHAFT ASSY ROLL FEED (REFERENCE ONLY)Figure: SHAFT ASSY ROLL FEED Removal (1)Figure: SHAFT ASSY ROLL FEED Removal (2)

Chapter 3 Removal and Replacement Procedures3-209Removal1) Remove the FUSER ASSY. (RRP8.1)2) Remove the COVER TOP MAIN. (RRP1.4)3) Remove the COVER A

3-210RRP6.14 PLATE ASSY BOTTOM MSI (PL6.1.42)Figure: PLATE ASSY BOTTOM MSI RemovalRemoval1) Remove the FUSER ASSY. (RRP8.1)2) Remove the COVER TOP MAI

Chapter 3 Removal and Replacement Procedures3-211RRP7. CHUTE ASSY EXITRRP7.1 CHUTE ASSY EXIT (PL7.1.1)Figure: CHUTE ASSY EXIT RemovalRemoval1) Remove

3-212RRP7.2 ROLL EXIT (PL7.1.4) Figure: ROLL EXIT RemovalRemoval1) Remove the COVER ASSY FRONT HEAD. (RRP1.2)2) Remove the COVER MSI. (RRP1.11)3) Remo

Chapter 3 Removal and Replacement Procedures3-213RRP7.3 ROLL MID (PL7.1.5)Figure: ROLL MID RemovalRemoval1) Remove the COVER ASSY FRONT HEAD. (RRP1.2

3-214RRP7.4 MOTOR ASSY DUP (PL7.1.8)Figure: MOTOR ASSY DUP RemovalRemoval1) Remove the COVER ASSY FRONT HEAD. (RRP1.2)2) Remove the COVER MSI. (RRP1.1

Chapter 3 Removal and Replacement Procedures3-215RRP8. BTR ASSY & FUSERRRP8.1 FUSER ASSY (PL8.1.1)Figure: FUSER ASSY RemovalRemovalFUSER is high

3-216RRP8.2 ROLL ASSY EXIT (PL8.1.3)Figure: ROLL ASSY EXIT Removal (1)Figure: ROLL ASSY EXIT Removal (2)Figure: ROLL ASSY EXIT Replacement

Chapter 3 Removal and Replacement Procedures3-217RemovalFUSER is high temperature after operation. Be careful when working it not to get burning.1)

22

3-218RRP8.3 ACTUATOR EXIT (PL8.1.7)Figure: ACTUATOR EXIT RemovalRemovalFUSER is high temperature after operation. Be careful when working it not to g

Chapter 3 Removal and Replacement Procedures3-219RRP8.4 BTR UNIT ASSY (PL8.1.12)Figure: BTR UNIT ASSY Removal (1)Figure: BTR UNIT ASSY Removal (2)Rem

3-220RRP8.5 STRAP (PL8.1.13)Figure: STRAP RemovalRemoval1) Release the latch at B from the printer and open the CHUTE ASSY OUT (PL6.1.1).2) Release ho

Chapter 3 Removal and Replacement Procedures3-221Blank page.

3-222RRP9. XEROGRAPHICSRRP9.1 ROS ASSY (PL9.1.1)Figure: ROS ASSY RemovalRemoval1) Pull out the CASSETTE from the printer.2) Remove the COVER TOP MAIN.

Chapter 3 Removal and Replacement Procedures3-223Replacement1) Align the ROS ASSY with its replace position to the printer.2) Secure the left and rig

3-224RRP9.2 HSG ASSY BIAS (PL9.1.4)Figure: HSG ASSY BIAS RemovalRemoval1) Pull out the CASSETTE from the printer.2) Remove the COVER TOP MAIN. (RRP1.4

Chapter 3 Removal and Replacement Procedures3-225Blank page.

3-226RRP9.3 CHUTE ASSY REGI (PL9.1.6)Figure: CHUTE ASSY REGI Removal (1)Figure: CHUTE ASSY REGI Removal (2)

Chapter 3 Removal and Replacement Procedures3-227Removal1) Release the latch at A from the printer and open the FRONT ASSY IN (PL5.1.1).1) Remove the

Chapter 1 Troubleshooting

3-228RRP9.4 SENSOR PHOTO:REGI (PL9.1.8)Figure: SENSOR PHOTO:REGI RemovalRemoval1) Remove the CHUTE ASSY REGI. (RRP9.3)2) Remove the ACTUATOR REGI. (RR

Chapter 3 Removal and Replacement Procedures3-229RRP9.5 ACTUATOR REGI (PL9.1.9)Figure: ACTUATOR REGI RemovalRemoval1) Remove the CHUTE ASSY REGI. (RR

3-230RRP9.6 OHP SENSOR ASSY (PL9.1.12)Figure: OHP SENSOR ASSY Removal (1)Figure: OHP SENSOR ASSY Removal (2)

Chapter 3 Removal and Replacement Procedures3-231Figure: OHP SENSOR ASSY Removal (3)Figure: OHP SENSOR ASSY Removal (4)

3-232Removal1) Remove the CHUTE ASSY REGI. (RRP9.3)2) Remove an E-ring that secures the GEAR REGI METAL from the CHUTE ASSY REGI (PL9.1.6), and pull o

Chapter 3 Removal and Replacement Procedures3-233Blank page.

3-234RRP10.TCRU ASSYRRP10.1 HOLDER TCRU ASSY UNIT (REFERENCE ONLY)Figure: HOLDER TCRU ASSY UNIT Removal (1)Figure: HOLDER TCRU ASSY UNIT Removal (2)

Chapter 3 Removal and Replacement Procedures3-235Figure: HOLDER TCRU ASSY UNIT Removal (3)Figure: HOLDER TCRU ASSY UNIT Replacement

3-236RemovalWhen removing the HOLDER TCRU ASSY UNIT, remove the toner deposit on the HOLDER TCRU ASSY with a vacuum cleaner or the like before startin

Chapter 3 Removal and Replacement Procedures3-237RRP10.2 HOLDER TCRU ASSY (1) (PL10.1.1)Figure: HOLDER TCRU ASSY (1) RemovalRemoval1) Remove the FUSE

3-238RRP10.3 HOLDER TCRU ASSY (2) (PL10.1.2)Figure: HOLDER TCRU ASSY (2) RemovalRemoval1) Remove the FUSER ASSY. (RRP8.1)2) Remove the BTR UNIT ASSY.

Chapter 3 Removal and Replacement Procedures3-239RRP10.4 HOLDER TCRU ASSY (3) (PL10.1.3)Figure: HOLDER TCRU ASSY (3) RemovalRemoval1) Remove the FUSE

3-240RRP10.5 HOLDER TCRU ASSY (4) (PL10.1.4)Figure: HOLDER TCRU ASSY (4) RemovalRemoval1) Remove the FUSER ASSY. (RRP8.1)2) Remove the BTR UNIT ASSY.

Chapter 3 Removal and Replacement Procedures3-241RRP10.6 SWITCH TCRU ASSY (PL10.1.18)Figure: SWITCH TCRU ASSY RemovalRemoval1) Remove the FUSER ASSY.

3-242RRP10.7 SENSOR TONER LOW (PL10.1.8)Figure: SENSOR TONER LOW RemovalRemoval1) Remove the FUSER ASSY. (RRP8.1)2) Remove the BTR UNIT ASSY. (RRP8.4)

Chapter 3 Removal and Replacement Procedures3-243RRP10.8 PWBA EEPROM STD (PL10.1.16)Figure: PWBA EEPROM STD RemovalRemoval1) Remove the FUSER ASSY. (

3-244RRP10.9 S-HVPS (PL10.1.17)Figure: S-HVPS RemovalRemoval1) Remove the FUSER ASSY. (RRP8.1)2) Remove the BTR UNIT ASSY. (RRP8.4)3) Remove the COVER

Chapter 3 Removal and Replacement Procedures3-245RRP11.FRAME & DRIVERRP11.1 LEVER DRUM:L (PL11.1.4)Figure: LEVER DRUM:L Removal (1)

3-246Figure: LEVER DRUM:L Removal (2)Figure: LEVER DRUM:L Replacement

Chapter 3 Removal and Replacement Procedures3-247Removal1) Remove the COVER TOP MAIN. (RRP1.4)2) Remove the COVER ASSY FRONT HEAD. (RRP1.2)3) Remove

Chapter 1 Troubleshooting1-25Troubleshooting in this manual assumes use of Diag. tools (maintenance tools). However, the troubleshooting allows for t

3-248RRP11.2 LEVER DRUM:R (PL11.1.4)Figure: LEVER DRUM:R Removal (1)Figure: LEVER DRUM:R Removal (2)

Chapter 3 Removal and Replacement Procedures3-249Figure: LEVER DRUM:R ReplacementRemoval1) Remove the COVER TOP MAIN. (RRP1.4)2) Remove the COVER ASS

3-25016) Release the hook of the SPRING LEVER 30N (PL11.1.5) hitched over the convex portion of the 4 LEVER DRUM:R from the right side surface of the

Chapter 3 Removal and Replacement Procedures3-251RRP11.3 ACTUATOR I/R (PL11.1.8)Figure: ACTUATOR I/R RemovalRemoval1) Remove the COVER TOP MAIN. (RRP

3-252RRP11.4 DEVE DRIVE ASSY (PL11.1.13)Figure: DEVE DRIVE ASSY RemovalRemoval1) Remove the COVER TOP MAIN. (RRP1.4)2) Remove the COVER ASSY FRONT IN.

Chapter 3 Removal and Replacement Procedures3-253RRP11.5 MAIN DRIVE ASSY (PL11.1.14)Figure: MAIN DRIVE ASSY RemovalRemoval1) Remove the COVER TOP MAI

3-254RRP11.6 PWBA ASSY EARTH (PL11.1.16)Figure: PWBA ASSY EARTH RemovalRemoval1) Remove the FUSER ASSY. (RRP8.1)2) Remove the BTR UNIT ASSY. (RRP8.4)3

Chapter 3 Removal and Replacement Procedures3-255Blank page.

3-256RRP12.ELECTRICALRRP12.1 PWBA HNB MCU (PL12.1.1)Figure: PWBA HNB MCU Removal (1)Figure: PWBA HNB MCU Removal (2)

Chapter 3 Removal and Replacement Procedures3-257Removal1) Save the Life/Adjustment Data (Chapter 2 Operation of Diagnostic, 2.7.5)1) Remove the CONT

1-261.2 Preparatory RequirementsBe sure to check the following items before starting any troubleshooting procedures:1) Voltage of the power supply is

3-258RRP12.2 FAN REAR (PL12.1.2)Figure: FAN REAR RemovalRemoval1) Remove the COVER TOP MAIN. (RRP1.4)2) Remove the COVER ASSY FRONT HEAD. (RRP1.2)3) R

Chapter 3 Removal and Replacement Procedures3-259RRP12.3 CONTROLLER BOARD (PL12.1.4)(TBD)Figure: CONTROLLER BOARD RemovalRemoval1) Remove the COVER C

3-260RRP12.4 LVPS (PL12.1.10)Figure: LVPS Removal (1)Figure: LVPS Removal (2)

Chapter 3 Removal and Replacement Procedures3-261Removal1) Remove the FUSER ASSY. (RRP8.1)2) Remove the CHUTE ASSY REGI. (RRP9.3)3) Remove the COVER

3-262RRP12.5 HARNESS ASSY AC SW (PL12.1.11)Figure: HARNESS ASSY AC SW RemovalRemoval1) Remove the COVER TOP MAIN. (RRP1.4)2) Remove the COVER ASSY FRO

Chapter 3 Removal and Replacement Procedures3-263RRP12.6 PWBA HNB DRV (PL12.1.12)Figure: PWBA HNB DRV RemovalRemoval1) Remove the COVER TOP MAIN. (RR

3-264RRP12.7 BOX ASSY MCU/ESS (REFERENCE ONLY)Figure: BOX ASSY MCU/ESS Removal (1)Figure: BOX ASSY MCU/ESS Removal (2)

Chapter 3 Removal and Replacement Procedures3-265Removal1) Remove the CONTROLLER BOARD. (RRP12.3)2) Remove the CHUTE ASSY REGI. (RRP9.3)3) Remove the

3-266RRP12.8 HOUSING ASSY CONTACT (PL12.1.14)Figure: HOUSING ASSY CONTACT RemovalRemoval1) Remove the CONTROLLER BOARD. (RRP12.3)2) Remove the CHUTE A

Chapter 3 Removal and Replacement Procedures3-267

Chapter 1 Troubleshooting1-271.3 Cautions for Service Operations1) Be sure to remove the power cord except when it is specifically required.If the p

3-268

Chapter 4 Plug/Jack (P/J) Connector Locations

Chapter 4 Plug/Jack (P/J) Connector Locations4-2711. Connector [P (plug) / J (jack)]1.1 List of P/JP/J Coordiates Remarks11 J-43 Connects PWBA HNB

4-272140 H-43 Connects PWBA HNB MCU, CRUM Harness Assembly, TFLSNS Harness Assembly and PWBA EEPROM STD141 B-32 Connects EEPROM Harness Assembly and C

Chapter 4 Plug/Jack (P/J) Connector Locations4-2731.2 P/J layout diagram

4-274

Chapter 4 Plug/Jack (P/J) Connector Locations4-275

4-276

Chapter 5 Parts List

1-281.4 Cautions for FIP Use1) It is assumed in the FIP that the printer controller (CONTROLLER PWB) is normally functioning. If the trouble cannot b

Chapter 5 Parts List5-2811. Parts List1.1 Caution for use of parts list◆ The figures indicating the illustrations are the item No. in the list and p

5-282PL 1.1 Cover [Illustration]

Chapter 5 Parts List5-283PL 1.1 Cover [List]Item Parts name1 CONSOLE PANEL HANABI... 865802K325102 C

5-284PL 2.1 Paper Cassette [Illustration]

Chapter 5 Parts List5-285PL 2.1 Paper Cassette [List]Item Parts name1 CASSETTE ASSY(with 2~6) ... 865

5-286PL 3.1 Paper Feeder I [Illustration]

Chapter 5 Parts List5-287PL 3.1 Paper Feeder I [List]Item Parts name1 COVER FDR FRONT... 8

5-288PL 3.2 Paper Feeder II [Illustration]

Chapter 5 Parts List5-289PL 3.2 Paper Feeder II [List]Item Parts name1 HARNESS ASSY TMPA(J231-J2361) ... 865162K6965

Chapter 1 Troubleshooting1-2913) Parts which are always removed to check as indicated in the FIP and procedures for that purpose are not specifically

5-290PL 3.3 Paper Feeder III [Illustration]

Chapter 5 Parts List5-291PL 3.3 Paper Feeder III [List]Item Parts name1 PICKUP ASSY(with 2~24)...

5-292PL 4.1 Housing Assy Retard [Illustration]

Chapter 5 Parts List5-293PL 4.1 Housing Assy Retard [List]Item Parts name1 HOUSING ASSY RETARD(with 2~13) ... 865802K

5-294PL 5.1 Chute Assy In [Illustration]

Chapter 5 Parts List5-295PL 5.1 Chute Assy In [List]Item Parts name1A CHUTE ASSY IN(100V) ...

5-296PL 6.1 Chute Assy Out [Illustration]

Chapter 5 Parts List5-297PL 6.1 Chute Assy Out [List]Item Parts name1 CHUTE ASSY OUT(with 2~43) ... 86508

5-298PL 7.1 Chute Assy Exit [Illustration]

Chapter 5 Parts List5-299PL 7.1 Chute Assy Exit [List]Item Parts name1 CHUTE ASSY EXIT(with 2~11)... 8650

Introduction

1-302. Level 1 FIP2.1 Level 1 FIPThe level 1 FIP is the first step for trouble diagnosis. The level 1 FIP isolates the presence of various troubles

5-300PL 8.1 BTR Assy & Fuser [Illustration]2

Chapter 5 Parts List5-301PL 8.1 BTR Assy & Fuser [List]Item Parts name1 FUSER ASSY(with 7 and 8)110V MQI... 865N

5-302PL 9.1 Xerographics [Illustration]3

Chapter 5 Parts List5-303PL 9.1 Xerographics [List]Item Parts name1 ROS ASSY ...

5-304PL 10.1 TCRU Assy [Illustration]10111213

Chapter 5 Parts List5-305PL 10.1 TCRU Assy [List]Item Parts name1 HOLDER ASSY Y ... 8

5-306PL 11.1 Frame & Drive [Illustration]99

Chapter 5 Parts List5-307PL 11.1 Frame & Drive [List]Item Parts name1--2--3 LINK LEVER L...

5-308PL 12.1 Electrical [Illustration]

Chapter 5 Parts List5-309PL 12.1 Electrical [List]Item Parts name1 PWBA HNB MCU ...

Chapter 1 Troubleshooting1-313. Level 2 FIP3.1 Level 2 FIPThe Level 2 FIP is the trouble diagnostic procedure to sort various troubles in addition

5-310PL 13.1 Harness [Illustration]

Chapter 5 Parts List5-311PL 13.1 Harness [List]Item Parts name1 HARNESS ASSY LVNC(J165-J61)... 865162K697102 HA

5-312

Chapter 6 Principles of Operation

Chapter 6 Principles of Operation6-3151. Printing Process1.1 Summary of Printing ProcessThis printer is a "Full-color laser printer" which

6-3161.2 Schematic Diagram for Printing ProcessesOutline of printing processes is shown in the figures below.PHD ASSY is integrated major units of pr

Chapter 6 Principles of Operation6-3171.3 Description of Printing Process Techniques1.3.1 Charging with electricityIn the charging process, the drum

6-3181.3.2 ExposureIn the exposure process, the drum surface charged negatively is scanned by laser beams to form invisible electrostatic latent image

Chapter 6 Principles of Operation6-319Drum(Laser beams)Optical conductorConductorROS ASSYengine principle0008FA: Negative electric charge: Positive e

1-3214Duplex Jam (Media Jam Duplex)52Duplex jam sensor cannot detect passage of paper within specified time.15ROS Failure (Call for Service ROS Motor)

6-3201.3.3 DevelopmentIn the development process, toner is electrically attached to the invisible statistic latent image on the drum surface to form v

Chapter 6 Principles of Operation6-321engine principle0013FADram surfaceToner imageengine principle0014FAElectric potentionon drum-V0Developingbias+D

6-3221.3.4 Primary transfer (drum -> IDT 1)In the primary transfer process, toner image formed on the drum surface is transferred onto the surface

Chapter 6 Principles of Operation6-323Drum surface(Magenta toner image)engine priniple0017FAYellowtoner imageMagentatoner imageIDT1 surfaceDrum surfa

6-3241.3.5 Secondary transfer (IDT 1 -> IDT 2)In the secondary transfer process, the toner image formed on the IDT 1 surface is transferred onto th

Chapter 6 Principles of Operation6-325engine principle0019FAYellowtoner imageMagentatoner imageIDT1 surfaceYellowtoner imageMagentatoner imageIDT2 su

6-3261.3.7 Tertiary transfer (IDT 2 - paper)In the tertiary transfer process, finished toner image formed on the IDT 2 surface is transferred onto the

Chapter 6 Principles of Operation6-3271.3.10 FixingIn the fixing process, toner is fixed on the paper by heat and pressure.✧ Finished toner image tra

6-3281.3.11 Cleaning (general)In the cleaning (general) process, toner stored in the IDT 1 cleaner and IDT 2 cleaner after the finished toner image is

Chapter 6 Principles of Operation6-329(2) Refresher and RTCHigh voltage of the polarity (negative) reverse to that at the printing transfer is applie

Chapter 1 Troubleshooting1-3330ADC Sensor Dustiness (ADC Sensor Dustiness Error)70ADC sensor signal level below specified value.31Front Cover (Front

6-3302. Flow of Print Data2.1 Data FlowPrint data (electric signal) from the printer controller flows as shown below to turn to the print image final

Chapter 6 Principles of Operation6-3313. Drive Transmission Route3.1 MAIN DRIVE ASSYRotary power of the MAIN DRIVE ASSY is transmitted through the r

6-3323.2 DEVE DRIVE ASSYThe rotary power of the DEVE DRIVE ASSY drives the developers of 4 colors in the PHD ASSY.3.3 HOLDER TCRU ASSY (Y, M, C, K)Ro

Chapter 6 Principles of Operation6-3333.4 FUSER DRIVE ASSYRotary power of the FUSER DRIVE ASSY drives the FUSER ASSY.3.5 MOTOR ASSY DUPRotary power

6-3343.6 Gear • Layoutengine principle0029FAHOUSING ASSY RETARDCLUTCH TURNCHUTE REGIREGI CLUTCHPHD ASSYBTR ASSYMAIN DRIVE ASSYGEAR IDLER INGEAR IDLER

Chapter 6 Principles of Operation6-3354. Paper Transport4.1 Paper Transport Route (without option)Paper transfer by "Regi Roll" and "

6-3364.2 Layout of Paper Transport RouteROLL ASSY FEED(PICK UP ASSY 1T)ROLL ASSY(Cassette)ROLL ASSY(PICK UP ASSY 1T)ROLL ASSY TURN(PICK UP ASSY 1T)CH

Chapter 6 Principles of Operation6-3375. Functions of Major Functional ComponentsMajor functional components comprising the printer are described be

6-3385.1 Paper Cassette5.1.1 Major functions▼ Side GuideThe Side Guide can move at right angle to the paper transfer direction to align the paper widt

Chapter 6 Principles of Operation6-3395.1.2 Reference diagramengine principle0032FASide GuideSide GuideEnd GuideROLL ASSY(Cassette)

1-343.3 Operating / Clearing the Error In the table below, "shutdown" means that control over motors, ROS ASSY, FUSER ASSY and so on is sto

6-3405.2 Paper Feeder5.2.1 Major functions▼ SWITCH ASSY SIZESWITCH ASSY SIZE detects paper size and existence or non existence of the paper tray.▼ SE

Chapter 6 Principles of Operation6-3415.2.2 Reference diagramengine principle0033FASWITCH ASSY SIZESENSOR PHOTO(No Paper Sensor)SENSOR PHOTO(Low Pape

6-3425.3 Housing Assy Retard5.3.1 Major functions▼ CLUTCH TURN (MSI Turn Clutch)Transmits the drive from the MAIN DRIVE ASSY to the ROLL TURN.▼ ROLL

Chapter 6 Principles of Operation6-3435.3.2 Reference diagramengine principle0034FACLUTCH TURN(MSI Turn Clutch)ROLL TURN

6-3445.4 Front Assy In5.4.1 Major functions▼ SENSOR ADC ASSYReads the density of the toner image prepared on the surface of BTR in the BTR UNIT ASSY

Chapter 6 Principles of Operation6-3455.4.2 Reference diagramFUSER DRIVE ASSYSENSOR ADC ASSYSENSOR TNR FULLFUSER ASSYengine principle0035FA

6-3465.5 Chute Assy Out5.5.1 Major functions▼ SENSOR PHOTO (Full Stack Sensor)Detects that the prints discharged onto the top cover have accumulated m

Chapter 6 Principles of Operation6-3475.5.2 Reference diagramengine principle0036FASENSOR PHOTO(Full Stack Sensor)SENSOR PHOTO(DUP Jam Sensor)ROLL DU

6-3485.6 Chute Assy Exit5.6.1 Major functions▼ MOTOR ASSY DUPSupplies drive to the ROLL EXIST, ROLL MID, and ROLL DUP.▼ ROLL EXITThe ROLL EXIT rotates

Chapter 6 Principles of Operation6-3495.6.2 Reference diagramengine principle0037FAROLL EXITROLL MIDMOTOR ASSY DUP

Chapter 1 Troubleshooting1-35Duplex Jam (Media Jam Duplex)ShutdownOpen and close the front cover after removing the jammed paperROS Failure (Call for

6-3505.7 BTR Assy & Fuser5.7.1 Major functions▼ FUSER ASSYThe FUSER ASSY fixes toner which was transferred onto the paper but not fixed by the he

Chapter 6 Principles of Operation6-3515.7.2 Reference diagramBTR UNIT ASSYFUSER ASSYExit SensorFAN FUSERengine principle0038FA

6-3525.8 Xerographics 5.8.1 Major functions▼ ROS ASSYROS ASSY (Raster Output Scanner Assembly) is an exposure unit to generate laser beams to form ele

Chapter 6 Principles of Operation6-3535.8.2 Reference diagramengine principle0039FASENSOR PHOTO(Regi Sensor)OHP SENSOR ASSYCHUTE REGI(Regi Clutch)PHD

6-3545.9 TCRU Assy5.9.1 Major functions▼ SWITCH TCRU ASSY (Y)▼ SWITCH TCRU ASSY (M)▼ SWITCH TCRU ASSY (C)▼ SWITCH TCRU ASSY (K)Detects whether TCRU AS

Chapter 6 Principles of Operation6-3555.9.2 Reference diagramSENSOR TONER LOW(Y)SENSOR TONER LOW(M)SENSOR TONER LOW(K)SENSOR TONER LOW(C)HOLDER TCRU

6-3565.10 Frame & Drive5.10.1 Major functions▼ MAIN DRIVE ASSYSupplies the drive to parts as follows.• PAPER FEEDER• HOUSING ASSY RETARD• CHUTE A

Chapter 6 Principles of Operation6-3575.10.2 Reference diagramengine principle0041FA.epsMAIN DRIVE ASSYDEVE DRIVE ASSY

6-3585.11 Electrical5.11.1 Major functions▼ FANDischarges heat out of the printer to prevent too high temperature in the printer.▼ HARNESS ASSY AC SWC

Chapter 6 Principles of Operation6-3595.11.2 Reference diagramengine principle0042FAFAN REARHARNESS ASSY AC SWLVPS STDHNB MCU WITH CPUPWBA HNB DRVCON

1-36Yellow Toner Near Empty (Yellow Toner Low)PrintToner cartridge replacementMagenta Toner Near Empty (Magenta Ton e r L o w )PrintToner cartridge r

6-3606. MODES6.1 Print ModeThere are three types of print modes, standard mode, fine mode, and high gloss mode. These are discriminated by the resolut

Chapter 6 Principles of Operation6-3617. Control7.1 Control of Paper Size"ON/OFF of Paper Size Switch of SWITCH ASSY SIZE" and "Diag

6-3627.4 Process ControlFor a stable printing, the parameters related to the image forming must be corrected as necessary. The control of entire print

Chapter 6 Principles of Operation6-3637.4.2 Toner Density ControlThe toner density must be kept constant to attain stable printing image. To keep the

6-3647.4.3 High Area Coverage ModeA continuous printing of the image of area coverage exceeding the toner dispense capability causes the toner density

Chapter 6 Principles of Operation6-3657.5 Color Registration ControlThe printer uses a tandem system where the drums and developers exclusively for

6-3667.6 BTR UNIT ASSY Control7.6.1 Detecting the Installation of BTR UNIT ASSYWhether the BTR UNIT ASSY is installed is detected when the power is t

Chapter 6 Principles of Operation6-3677.7 Toner ControlWhether the toner bottle is installed is detected by the SWITCH TCRU ASSY, and the presence of

6-3687.8 Fuser Control7.8.1 Fuser temperature controlAs for the fuser temperature control, the target temperature is set, then the Heat Roll surface t

Chapter 7 Wiring Diagrams and Signal Information

Chapter 1 Troubleshooting1-373.4 Error Code FIPFIP-1 Yellow Toner Cartridge Detached (Yellow Toner Cartridge Missing)Step CheckYes No1Initial check.

Chapter 7 Wiring Diagrams and Signal Information7-3711. General Wiring DiagramThe following describes the legend of the general wiring diagram shown

7-372CONSOLE PANELPL12.1.4CONTROLLER BOARDPL12.1.4HARNESS ASSY AC SWPL12.1.11S-HVPSPL10.1.17PLATE ASSYDISPENSER LPL10.1.9No Paper SensorPL3.3.4SWITCH

Chapter 7 Wiring Diagrams and Signal Information7-3731. Wiring Diagram between Parts1.1 ConfigurationThe wiring diagram is separated into 11 sectio

7-374§ 6 Fuser section Connection between LVPS and FUSER ASSYConnection between PWBA HNB MCU and FUSER ASSYConnection between PWBA HNB MCU and PWBA HN

Chapter 7 Wiring Diagrams and Signal Information7-3751.2 Notes on Using the Wiring Diagram between PartsThe following describes the legend of the wi

7-376Denotes a connection between wires.I/L +24VDCDenotes DC voltage when the interlock switch in PWBA HNB MCU turns on.+5VDC+3.3VDCDenotes DC voltage

Chapter 7 Wiring Diagrams and Signal Information7-377

7-378§ 1 Power supply sectionLVPS STDPL12.1.10P/J1631P/J1632PWBA HNB DRVPL12.1.12P/J601P/J602+24VDCRTNP/J411718HNB MCUWITH CPUPL12.1.1P/J112423I/L +2

Chapter 7 Wiring Diagrams and Signal Information7-379♦ LVPS overcurrent protection circuitThis circuit stops all outputs, if the power supply voltage

1-38FIP-2 Magenta Toner Cartridge Detached (Magenta Toner Cartridge Missing)Step CheckYes No1Initial checkCheck the following for damage.Cartridge con

7-380§ 2 Cassette sectionP/J4723HNB MCUWITH CPUPL12.1.1P/J12151413PWBA HNB DRVPL12.1.12P/J42161718P/J471243+3.3VDCSWITCH ASSYSIZEPL3.2.4TRAY1 SIZE0 S

Chapter 7 Wiring Diagrams and Signal Information7-381♦ Outline of SWITCH ASSY SIZEThe paper size is determined by a combination of ON/OFF statuses of

7-382§ 3 Drive sectionHNB MCUWITH CPUPL12.1.1DEVE BP/J1112345PWBA HNB DRVPL12.1.12P/J414039383736DEVE TDBDEVE ADEVE TDADA_DEVEMOTP/J49123456Interlock

Chapter 7 Wiring Diagrams and Signal Information7-383♦ Outline of DEVE DRIVE ASSY✧ Motor type: Hybrid stepping motor✧ Stepping angle:1.8° ± 0.09°✧ Wi

7-384♦ Outline of FUSER DRIVE ASSY✧ Motor type: Hybrid stepping motor✧ Stepping angle:1.8° ± 0.09°✧ Winding resistance:6.2Ω ± 10% / phase (25°C)✧ Exci

Chapter 7 Wiring Diagrams and Signal Information7-385Blank Page

7-386§ 4 Developer section 1HNB MCUWITH CPUPL12.1.1P/J1227PWBA HNB DRVPL12.1.12P/J42412 1SWITCHTCRU ASSY(Y)PL10.1.18P/J4312SGP/J5111SW TCRU_YON(L)+3.

Chapter 7 Wiring Diagrams and Signal Information7-387♦ Residual toner check circuitIn the residual toner check, four colors cannot be checked at a ti

7-388§ 5 Developer section 2HNB MCUWITH CPUPL12.1.1P/J1125262728PWBA HNB DRVPL12.1.12P/J4116151413P/J5112345Interlock+24VDCTonerMotor(Y)ControlHOLDER

Chapter 7 Wiring Diagrams and Signal Information7-389♦ Outline of Toner Motor✧ Motor type: PM stepping motor✧ Stepping angle:7.5° ± 0.5°✧ Winding res

Chapter 1 Troubleshooting1-39FIP-3 Cyan Toner Cartridge Detached (Cyan Toner Cartridge Missing)Step CheckYes No1Initial checkCheck the following for

7-390§ 6 Fuser sectionP/J16112HARNESSASSYAC SWPL12.1.11HeaterControlP/J16221LVPS STDPL12.1.10FUSER ASSYPL8.1.1J2324J232321P3214321AC NAC LJ3241J3251H

Chapter 7 Wiring Diagrams and Signal Information7-391♦ Heater rated power: 600 ± 30W 100V ♦ Thermostat contact open temperature: 160°C ± 5°CSignal l

7-392§ 7 ROS sectionHNB MCU WITH CPUPL12.1.1ROS ASSYPL9.1.112345678910111213141516171819P/J1520201918171615141312111098765432P/J1511SGSCANNER MOTOR O

Chapter 7 Wiring Diagrams and Signal Information7-393Signal line name DescriptionXPDATA_A_Y,XPDATA_B_M,XPDATA_C_C,XPDATA_D_KPixel data signals to mak

7-394§ 8 Xerographics 1HNB MCU WITHCPUPL12.1.1P/J140131211P1411J1413P/J1421232 23 1SENSORTONER FULLPL5.1.13+5VDCTONER FULL SENSED(H)+3.3VDCSGP/J13121

Chapter 7 Wiring Diagrams and Signal Information7-395Signal line name DescriptionTONER FULL SENSED(H)+3.3VDCWaste toner recovery bottle full detecti

7-396§ 9 Xerographics 2HNB MCU WITHCPUPL12.1.1P/J132223242526272829303132S-HVPSPL10.1.17P/J50111110987654321I/L +24VDCAGND3.0V_REFSGHV_REF_BTR_PHV_RE

Chapter 7 Wiring Diagrams and Signal Information7-397Signal line name DescriptionHV_REF_BTR_P Current control signal of BTR (+) output (analog value)

7-398§ 10 Paper Feed SectionHNB MCU WITHCPUPL12.1.1P/J13123P13911J1391P/J13332110 29 3SENSOR PHOTO(Dup Jam Sensor)PL6.1.4PULL UP +3.3VDC+3.3VDCSGDUP

Chapter 7 Wiring Diagrams and Signal Information7-399Signal line name DescriptionDUP JAM SENSED(L)+3.3VDCPaper detection signal in Duplex section by

1-40FIP-4 Black Toner Cartridge Detached (Black Toner Cartridge Missing)Step CheckYes No1Initial checkCheck the following for damage.Cartridge conditi

7-400§ 11 Controller SectionSignal line name DescriptionTEST PRINT ON(L)+3.3VDCMaking this signal "Low" (connected to SG) enables the test

Chapter 8 Printer Specifications

Chapter 8 Printer Specifications8-4031. Configuration of Printer1.1 Basic ConfigurationThis printer basically consists of the print engine main unit,

8-4042. Electrical Properties2.1 Power SourceTwo types of power source as follows are available for this printer, which are selected according to the

Chapter 8 Printer Specifications8-4053.2 Dimensions/Mass of Universal Paper Tray (standard paper supply - 500 sheets)Width: 12.6 in., 321mm ± 1%Dept

8-4063.3.5 Magenta toner cartridgeWidth: 13.4 in., 340mm ± 3mmDepth: 2 in., 51mm ± 3mmHeight: 2.2 in., 55mm ± 3mmMass: .6 lbs., 285g ± 10g3.3.6 Cyan t

Chapter 8 Printer Specifications8-4074. Functions4.1 Recording SystemOPC drum, 4-tandem cartridges , electro-photographic system using intermediate t

8-408Recording system: Operating statusFuser fan: Operating at high speedRear fan: Operating at high speed◆ Ready modeReady stateFixing system: Stop s

Chapter 8 Printer Specifications8-4094.10 Warm-up TimeWhen nominal voltage (100V, 115V, 220V) is applied, ready temperature (Fuser Stand-by) is reach

Chapter 1 Troubleshooting1-41FIP-5 PHD Detached (Imaging Unit Missing)Step CheckYes No1Initial checkCheck the following for damage.Imaging Unit (PHD)

8-410This function specifies the IOT performance when the controller did not have the × 2 feeders satisfy the following performance.*1:Process control

Chapter 8 Printer Specifications8-4114.14 Input Properties4.14.1 Paper pick-up system◆ Paper pick-up with paper trayA paper feed system normally used

8-4124.15 Output Properties4.15.1 Paper delivery systemPaper can be delivered by the following method.◆ FACE DOWN delivery4.15.2 Paper delivery capaci

Chapter 8 Printer Specifications8-4135. ConsumablesConsumables are usually replaced by customers. In the event of recovery of failure attributable t

8-414◆ Magenta toner cartridge:equivalent to about 6,000 prints◆ Cyan toner cartridge:equivalent to about 6,000 prints◆ Fuser unit:equivalent to about

Chapter 8 Printer Specifications8-415VCCI Class B◆ 100V / 120V systemFCC Part 15, Subpart B, Class B (ANSI C63.4)◆ 220V / 240V systemEN55022 (CISPR P

8-4169.1 Options to be Installed by Users Users can install the following 2 types of units.Åü OPTION FEEDERTwo layers of UNIVERSAL TRAY can be added

Index

IndexI-419AAbbreviations in manual xAC Switch 6-358Acronyms xACTUATOR DUP removal 3-204ACTUATOR EXIT removal 3-220ACTUATOR FULL removal 3-198ACTUATOR

1-42FIP-6 BTR Detached (Transfer Unit Missing)Step CheckYes No1Initial checkCheck the following for evidence of fault.Transfer Unit (BTR) conditionSEN

I-420EEPROM 2-110Functions 2-102Hanabi Service Commander 2-99Holder Toner Assy 2-118Initial Screen 2-101Initialize Slave 2-116Input Tests 2-105Install

IndexI-421Media Type Mismatch (Media Type Mismatch) 1-46NV-RAM Error (Call for Service NVRAM Error) 1-56P1 Light (Undertoned) Prints 1-82P10 Unfused I

I-422List of Plug/Jacks 4-273Low Density Error 1-60Low Paper Sensor 6-340LOW PAPER sensor removal 3-171LVPS 6-358LVPS overcurrent protection circuit 7

IndexI-423Cleaning (IDT 2) 6-326Development 6-320Exposure 6-318Fixing 6-327Primary transfer 6-322Schematic Diagram 6-316Secondary transfer 6-324Static

I-424Paper Mode 8-408Paper pick-up capacity 8-411Paper size 8-412Periodic Replacement 8-414Print image Quality 8-415Print Mode 8-408Printing Area 8-41

Chapter 1 Troubleshooting1-43FIP-7 Fuser Detached (Fuser Unit Missing)Step CheckYes No1Initial checkCheck the following for damage.FUSER ASSY conditi

1-44FIP-8 CRUM ID Error (Call for Service CRUM ID Error)Step CheckYes No1Verify that the printer has a genuine Minolta-QMS PHD ASSY (Imaging Unit)Go t

Chapter 1 Troubleshooting1-45FIP-9 CRUM ID Error (Invalid Imaging Unit)Step CheckYes No1Verify that the printer has a genuine Minolta-QMS PHD ASSY (I

1-46FIP-10 Media Type Mismatch (Media Type Mismatch)Step CheckYes No1Initial checkCheck the following for damage.SENSOR OHP conditionCHUTE ASSY REGI c

Chapter 1 Troubleshooting1-47FIP-11 Feed Jam (Media Jam Feed)Step CheckYes No1Initial checkCheck the following.Paper condition in cassettePaper casse

1-4815Check HARNESS ASSY DRV1 for continuityCheck the following for continuity.J41-30PIN <=> J11-11PINJ41-31PIN <=> J11-10PINJ41-33PIN <

Chapter 1 Troubleshooting1-4928Check CLUTCH ASSY TURN MSI for operationDoes the TURN ROLL in the MSI run when printing 1 sheet?Go to step [31]With to

Introductionv1. TrademarksThe following are trademarks or registered trademarks of their respective owners. Other product names mentioned in this manu

1-50FIP-12 Regi Jam (Media Jam Registration)Step CheckYes No1Initial checkCheck the following for damage.SENSOR REGI actuator conditionCHUTE ASSY REGI

Chapter 1 Troubleshooting1-51FIP-13 Fuser Jam (Media Jam Fuser)Step CheckYes No1Initial checkCheck the following for damage.SENSOR EXIT actuator cond

1-52FIP-14 Duplex Jam (Media Jam Duplex)Step CheckYes No1Initial checkCheck the following for damage.CHUTE ASSY EXIT conditionDUP MOTOR conditionSENSO

Chapter 1 Troubleshooting1-5313 Does the EXIT ROLL rotate smoothly by hand?Check the sheets for gear or skewCheck the gears for foreign substancesSte

1-54FIP-15 ROS Failure (Call for Service ROS Motor)Step CheckYes No1Check HARNESS ASSY ROSKA for continuityJ15 <=> P151 check continuous?Replace

Chapter 1 Troubleshooting1-55FIP-16 Fuser Failure (Call for Service Fuser Failure)Step CheckYes No1Initial checkCheck the following for damage.FUSER

1-56FIP-17 NV-RAM Error (Call for Service NVRAM Error)Step CheckYes No1 Does an error occur even if the power is turned off and on?Replace PWBA HNB MC

Chapter 1 Troubleshooting1-57FIP-18 ADC Sensor Error (ADC Sensor Dustiness Warning)Step CheckYes No1Initial checkCheck the following for damage.SENSO

1-58FIP-19 Fan Motor Failure (Call for Service Fan Motor Error)Step CheckYes No1Initial checkCheck the following for damage.FAN FUSER conditionFAN REA

Chapter 1 Troubleshooting1-5915Check FAN FUSERDoes FAN FUSER function normally?Using FAN FUSER diagnostic tool, check by Diagnostic Output Test.Repla

viCautions for operation1. Marks giving cautionMaintenance operations requiring special cautions or additional information to descriptions of this man

1-60FIP-20 Low Density Error (Call for Service Low Density)Step CheckYes No1Initial checkCheck the following for damage.Transfer Unit (BTR) conditionS

Chapter 1 Troubleshooting1-61FIP-21 Firmware Error (Call for Service Firmware Error)Step CheckYes No1 Does an error occur even if the power is turned

1-62FIP-22 Environment Sensor Error (Call for Service ENV Sensor Error)Step CheckYes No1Initial checkCheck the following for damage.SENSOR HUM TEMP co

Chapter 1 Troubleshooting1-63FIP-23 Yellow Toner Empty (Yellow Toner Low)Step CheckYes No1Initial checkCheck the following for damage.SENSOR TONER LO

1-64FIP-24 Magenta Toner Empty (Magenta Toner Low)Step CheckYes No1Initial checkCheck the following for damage.SENSOR TONER LOW conditionTONER CARTRID

Chapter 1 Troubleshooting1-65FIP-25 Cyan Toner Empty (Cyan Toner Low)Step CheckYes No1Initial checkCheck the following for damage.SENSOR TONER LOW co

1-66FIP-26 Black Toner Empty (Black Toner Low)Step CheckYes No1Initial checkCheck the following for damage.SENSOR TONER LOW conditionTONER CARTRIDGE c

Chapter 1 Troubleshooting1-67FIP-27 PHD Life Over (Replace Imaging Unit)Step CheckYes No1Initial checkCheck the following for damage.Imaging Unit (PH

1-68FIP-28 BTR Life Over (Replace Transfer Unit)Step CheckYes No1Initial checkCheck the following for damage.Transfer Unit (BTR) conditionSENSOR TONER

Chapter 1 Troubleshooting1-69FIP-29 Fuser Life Over (Replace Fuser Unit)Step CheckYes No1Check NVMDoes the error occur even if the Fuser counter is c

IntroductionviiWhile the printer is ON, never touch live parts if not required absolutely.Power is supplied to the power switch / inlet (LVPS ASSY) ev

1-70FIP-30 ADC Sensor Dustiness (ADC Sensor Dustiness Error)Step CheckYes No1Initial checkCheck the following for damage.Transfer Unit (BTR) condition

Chapter 1 Troubleshooting1-71FIP-31 Front Cover (Front Cover Open)Step CheckYes No1Initial checkCheck the following for damage.PWBA HNB DRV condition

1-72FIP-32 BTR Life Warning (Transfer Unit Life Low)Step CheckYes No1Initial checkCheck the following for damage.Transfer Unit (BTR) conditionSENSOR T

Chapter 1 Troubleshooting1-73FIP-33 Fuser Life Warning (Fuser Life Low)Step CheckYes No1Check NVMDoes the error occur even if the Fuser counter is cl

1-74FIP-34 Paper Empty (Put %s in %s Bin)Step CheckYes No1Initial checkCheck the following for damage.SENSOR NO PAPER conditionSENSOR actuator conditi

Chapter 1 Troubleshooting1-75FIP-35 Upper Cassette Detached (Adjust Input Bin)Step CheckYes No1Initial checkCheck the following for damage.SW ASSY SI

1-76FIP-36 Full Stack (Output Bin Full)Step CheckYes No1Initial checkCheck the following for damage.SENSOR FULL STACK conditionActuator conditionRepla

Chapter 1 Troubleshooting1-77FIP-37 Yellow Toner Empty 2 (Yellow Toner Empty)Step CheckRemedyYes No1Initial checkCheck the following for damage.SENSO

1-78FIP-38 Magenta Toner Empty 2 (Magenta Toner Empty)Step CheckRemedyYes No1Initial checkCheck the following for damage.SENSOR TONER LOW conditionTON

Chapter 1 Troubleshooting1-79FIP-39 Cyan Toner Empty 2 (Cyan Toner Empty)Step CheckRemedyYes No1Initial checkCheck the following for damage.SENSOR TO

viii3.2 Driving unitsWhen servicing gears or other driving units, be sure to turn them OFF and plug off. Drive them manually when required.Never touc

1-80FIP-40 Black Toner Empty 2 (Black Toner Empty)Step CheckRemedyYes No1Initial checkCheck the following for damage.SENSOR TONER LOW conditionTONER C

Chapter 1 Troubleshooting1-813.5 Image Trouble FIP The descriptions below assumes that the printer controller works normally. By testing the printing

1-82FIP-P1 Light (Undertoned) PrintsCondition / initial check∆The overall image density is too light.Initial checkIncorrect parts, improper installat

Chapter 1 Troubleshooting1-83FIP-P2 Blank PrintsCondition / initial check∆The entire image area is blank.▼ Initial check ▼Incorrect parts, improper

1-84FIP-P3 Black PrintsCondition / initial check∆ The entire image area is black.▼ Initial check ▼Incorrect parts, improper installation, damage, def

Chapter 1 Troubleshooting1-85FIP-P4 Vertical Band DeletionsCondition / initial check ∆There are areas of the image that are extremely light or are m

1-86FIP-P5 Horizontal Band DeletionsCondition / initial checkThere are areas of the image that are extremely light or are missing entirely.These miss

Chapter 1 Troubleshooting1-87FIP-P6 Black (color) spotsCondition / initial checkBlack (color) spots on print∆ Toner spots are scatted disorderly on

1-88FIP-P7 BackgroundCondition / initial checkBackground∆ The entire page or a part of paper is dirty (too light gray) with toner.▼ Initial check ▼In

Chapter 1 Troubleshooting1-89FIP-P8 Skewed ImageCondition / initial checkPrint skewing∆ Image is printed in skewed position.▼ Initial check ▼Incorre

Introductionix3.5 Warning/caution labelsWarning labels and caution labels are attached to this laser printer to prevent accidents Check those labels

1-90FIP-P9 CreaseCondition / initial checkCrease on print∆ Print on creased paper.▼ Initial check ▼Incorrect parts, improper installation, damage, de

Chapter 1 Troubleshooting1-91FIP-P10 Unfused Image or Image Easily Rubs off of PageCondition / initial checkThe toner image is not completely fused

1-923.7 Other FIPsCovers the power supply troubleshooting FIP.FIP-ACStep CheckYes No1Initial checkCheck the following for damage.Power Cord disconnect

Chapter 1 Troubleshooting1-93FIP-DCStep CheckYes No1Initial checkCheck the following for damage.Blown fuse in LVPS STDAC power supply failureRepair G

1-944. Preventive MaintenanceWhen you visit a customer, perform preventive maintenance services irrespective of the major object of your visit to prev

Chapter 2 Operation of Diagnostics

Chapter 2 Operation of Diagnostics2-971. Diagnostics for a Standalone Printer1.1 GeneralThe test print can be used on a standalone printer for opera

2-981.3 Test Print PatternThe test print is composed of a black (K), cyan (C), magenta (M), and yellow (Y) lattice pattern. The pattern is in this or

Chapter 2 Operation of Diagnostics2-992. Diagnostics Using the MINOLTA- QMS magicolor 3100 Diagnostics (Hanabi Service Commander)2.1 General2.1.1 Co